TAKAYA APT-1600FD
Dual-side flying probe tester
Dual-side flying probe testing with in-house programming capabilities supports prototype and NPI programs.
In-house programming • Dual-side probing
Dedicated Prototype Operations
Our prototype unit has a dedicated SMT line, inventory, and engineering staff to support prototype and pre-production builds.
Prototype & NPI Quoting
Quick-Turn
Dedicated SMT & Assembly
Isolated Line
A Separate Unit for Prototype Work
Prototype and pre-production builds run in a self-contained unit scheduled only by our NPI team. You receive rapid prototype hardware in your lab along with a comprehensive DFM/DFT analysis report to confirm yields before scaling.
Dedicated Equipment
Independent SMT placement, 3D SPI, convection reflow, and AOI inspection reserved solely for NPI and short-run jobs.
Dedicated Core Team
Dedicated NPI buyer/planner, manufacturing engineers, and IPC-certified operators working directly on your assembly.
Verification & Quality Control
Test, inspect, and measure during NPI
Prototype validation and new product introduction at CCSD rely on in-plant test, inspection, and dimensional measurement systems to verify assembly integrity and detect design or process discrepancies early.
Creative Electron TruView Novus
Offline X-ray inspection system
2D, 2.5D, and 3D offline X-ray inspection supports assembly review during prototype development.
2D, 2.5D & 3D inspection • Offline analysis
KEYENCE IM-X1540
Image dimension measurement system
Image dimension measurement supports dimensional inspection during prototype development.
Optical metrology • Dimensional verification
From First Prototype to Volume Ramp
CCSD supports the transition from prototype to production through DFM/DFT feedback, test development, and production planning. The program team reviews validation and transfer requirements with the customer.
On smaller screens, swipe or use the arrow keys in the table to view all columns.
| Gate | Deliverable | Customer visibility |
|---|---|---|
| PR1 • Planning | BOM sourcing review, DFM/DFT scope, and long-lead component identification | Quick-turn prototype quoting after NDA |
| PR2 • Development | Pre-production build with DFM/DFT feedback | Rapid prototype hardware delivery and engineering validation |
| PR3 • Validation | Pilot build, test validation, control plan, and outgoing-quality plan | Full DVT-to-PVT validation and outgoing quality plan aligned with program requirements |
| MP • Production | Production routing with the assigned program team | Ramp timing and production location are set by program requirements |
A Dedicated Customer Service Team
A dedicated customer service team coordinates program requirements with engineering, quality, materials, and production.
You hear about issues early, not at the last minute.
Dedicated Customer Service Team
Your customer service team provides a point of contact for program questions.
Quarterly Business Reviews
Scheduled QBRs review quality, delivery, cost, responsiveness, and open improvement actions.
Action-Item Accountability
Review timing and action-item tracking are agreed with the customer to suit the program.
Custom Reporting Formats
Discuss reporting formats and schedule requirements with your customer service team.
Engineering Support From Prototype to Production
Customer service, manufacturing engineering, and quality support program planning and production. Staffing, reporting, and handover arrangements are defined for the program.
Prepare a Prototype Quote
For a prototype quote, provide the available manufacturing files and program details below.
- Bill of materials in Excel
- Gerber data and assembly drawing, if available
- Special instructions
- Turnkey or consignment preference
- Build quantity
Start a Prototype Build
Contact our San Diego NPI desk. Design file reviews, DFM analysis, and prototype planning are handled under mutual NDA.
SEND A PROTOTYPE INQUIRY