Complete Box Build & System Integration

We assemble complete electromechanical systems, including RF enclosures, medical diagnostic instruments, avionics chassis, and industrial controllers. All products are built to specification, functionally tested, and packaged for final delivery.

Engagement models: Consignment, turnkey, or hybrid

VIEW INTEGRATION PROCESS REQUEST BOX BUILD QUOTE

Technicians working at assembly stations in the Carlsbad facility — Carlsbad — assembly workstations

01PCBA Manufacture

02Board-Level Test

03System Assembly

04Full System Test

05Global Fulfillment

HOW IT WORKS

Our Assembly Process

Our Carlsbad capabilities cover board assembly through system integration. Process routing and test requirements are defined for each project.

STEP 01

PCBA Manufacture

SMT, THT, and mixed-technology boards built on our standardized lines.

STEP 02

Board-Level Test

AOI, X-ray, and ICT verification before chassis integration.

STEP 03

System Assembly

Enclosure integration, custom wiring and cabling, and final assembly.

STEP 04

Full System Test

Board- and box-level functional test. Environmental and reliability test requirements are reviewed for each program.

STEP 05

Global Fulfillment

Ship-to-stock, next-stage assembly, regional distribution, and direct-to-customer fulfillment.

Operator at a Branson ultrasonic assembly workstation in Carlsbad — Ultrasonic assembly workstation — Carlsbad

Environmental Test Equipment

ESPEC ESX-2CA temperature & humidity chamber · 225 L · 10–98% RH · 4.1 °C/min cooling

Systems We’ve Built

Electromechanical assemblies we’ve manufactured, tested at board and box level, and shipped to customers around the world.

Secure COMSEC Radios

Secure communication (COMSEC) radios and modems assembled under COMSEC-approved procedures and secure work-area controls.

Avionics & Satellite Systems

Airplane-to-satellite interconnection systems, satellite communications modems with GPS for mobile and stationary defense platforms, and airborne network routers.

Medical Diagnostic Systems

Medical diagnostic instrumentation supported by ISO 13485 certification, FDA facility registration, and component traceability.

Industrial Program Support

Industrial electronics box build supported by component traceability and environmental test capabilities.

Explore industrial programs

Fulfillment & Nearshore Logistics

Ship-to-stock, regional distribution centers, and direct drop-shipping. Integrated cross-border logistics for Reynosa production.

View the North American footprint

Discuss a Box Build Project

Contact our engineering and sales team to scope the work and get a quote under mutual NDA.

EMAIL OUR BOX BUILD TEAM